7 Warning Signs You Need to Replace Your Forklift Batteries

For warehouses and distribution centers, a well-maintained fleet of forklift battery service is very important. Forklift help moves massive amounts of product quickly and efficiently as needed to keep warehouse operating at peak efficiency.

Many modern warehouses use an industrial-based powered forklift to minimize the risks and emissions associated with combustible fuel-powered drive trains. To keep these electric forklifts operating at peak efficiency, the forklift batteries used to power them need to be kept in top condition.

However, sooner or later your forklift battery replaces because it loses efficiency over time. When batteries become worn out or damaged, it is advisable to replace it. How can you tell if your electric forklift battery is dying? Simply look at these seven warning signs.

7 Warning Signs your forklift battery is dying:

The battery charger level decreases in few hours: When your battery doesn’t get 100% charged or after getting 100% charged the level gets decreases in few hours then it’s a sign of a battery replacement. So, if your forklift battery is not holding a charge, then it is advisable to replace it with the new battery.

Excessive forklift battery sulfation: Many electric forklift batteries are lead-acid type batteries. The catalyst solution used in these batteries contains both sulfuric acid and water. Over time, water evaporates and needs to be replaced. When there is too little water in the forklift battery, or it improperly charged, the sulfuric acid in the white corrosion on the battery’. This process is known as battery sulfation. Excessive sulfuric to the point where the containment cannot be removed, then it may be best to replace the batteries.

Damaged forklift battery terminals: Electric forklift batteries are typically built to be highly durable. However, even the most durable warehouse equipment will break if subjected to enough abuse. Corroded terminals can keep the battery from efficiently transferring power to the forklift, as well as impair charging. If a battery gets damaged, it may be necessary to avail of a forklift battery service.

Excessive self-discharging: Self-discharging is a phenomenon in batteries in which internal chemical reactions reduce the stored charge of the forklift battery without any connection between the electrodes and occurs dead cells . If the Charging capacity of the battery significantly reduced, then it is advisable to forklift battery repair services.

Spilled acid on the forklift battery’s exterior: If there is acid collecting on the exterior of the battery, it should be a sign of replacing it. Acid leaking out of the battery can reduce the efficiency of the battery and raised positive posts. Leakage should be caused due to acid and require to send the battery for a replacement.

Abnormally fast drain after charging forklift batteries: Another obvious sign that a forklift battery should be replaced if it does not  hold a charge. Ideally, batteries should be charged when they reach 20%- 30% range to maximize their useful life. Otherwise, you may find that your batteries will lose their ability.

Electric forklifts have reduced performance: After plugging in the industrial battery, if a forklift operator notices that forklifts display are dim. It might be an indication that the battery is simply unable to supply power and opt for a battery repair service.

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